China best Ambient Temperature Less Than 40 Degree with High-Intensity Coupling Discs for Alternator

Product Description

Ambient temperature less than 40 degree with High-intensity coupling discs for alternator

Product Description

Frequency

4 Pole alternators may operate either 50 or 60 Hz. The standard winding (B31,B32) is suitable both for 50 and 60Hz.
Forms 4 Pole alternator can be provided in single bearing or double bearing configurations according to customer
requirements.
Power factor 4 Pole alternator are designed to operate between 0.8 and 1 power factor.
Overspeed The maximum overspeed is 2250rpm (1.25 times the 60Hz rated speed).
Enclosure Standard enclosure is IP23.
Insulation and protection 4 Pole alternator are class H insulated.
Mechanical structure Steel frame. Aluminium, cast iron or steel housings and flanges depending on models.

 

Our Advantages

Electromagnetic design
Air gap between the stator and rotor core is smaller, therefore, our SG series generators have higher efficiency, compared with the products from other factories.

Excitation system
Excitation stator lamination is made by cold-rolled silicon steel sheet,with 1 or 2 high performance magnets, so the temperature rising of exciter is low, it will not lose excitation. Excitation start faster, easy to build pressure.Normally , when speed reach 600-700 rpm/min ,it is able to built pressure.

Mechanical Design
The biggest improvement is that, between driven disk and shaft,we adopts interference fit ,instead of key connection. Our advantage is that the process is more simple, the size is more precise,connection is more reliable.
 

Detailed Photos

Company Profile

ZheJiang Kwise Generator Co., Ltd. is wholly-owned by CASIC ADDSINO. It is a specialized generator manufacturer integrating R&D, production, sales and service. The company began to produce professional generators in 1955. From HangZhou General Machinery Factory, HangZhou Power Generation Equipment Factory, ZheJiang Fufa Co.,Ltd., to ZheJiang Kwise Generator Co., Ltd., we have a history of more than 60 years of generator producing , which is 1 of the earliest generators manufacturer in China.
Since 1964, our products have been provided into a large number of power generating equipments such as diesel generator sets, mobile power station, and containerized power stations. Also has been selected as the main power supply of China’s 3 satellite launch bases, the Antarctic HangZhou Station and the HangZhou spacecraft series due to its superior performance. Kwise has more than 30,000 square CHINAMFG of factory buildings and advanced manufacturing equipment.

 

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disc coupling

Indicators of Wear or Damage in Disc Couplings

Disc couplings can exhibit signs of wear or damage over time due to factors like misalignment, overloading, or general usage. Detecting these issues early is crucial for preventing further damage. Some common indicators of wear or damage in disc couplings include:

  • Vibration: Excessive vibration during operation can signal misalignment, component wear, or imbalance in the disc coupling.
  • Noise: Unusual noises like clicking, clanking, or rattling can indicate wear, misalignment, or damage in the coupling components.
  • Heat Generation: Excessive heat near the coupling area can suggest friction or misalignment issues.
  • Reduced Performance: Decreased efficiency, torque transmission, or system performance may point to coupling wear or damage.
  • Visual Inspection: Look for signs of visible wear, corrosion, cracks, or deformation on the coupling components.

To detect these signs of wear or damage, regular visual inspections, vibration analysis, and performance monitoring are essential. Early detection allows for timely maintenance or replacement of the affected components, ensuring the continued reliability and safety of the disc coupling and the machinery it serves.

disc coupling

Maintaining and Extending the Lifespan of Disc Couplings

Proper maintenance is crucial to ensure the longevity and reliable performance of disc couplings. Here are the best practices:

  1. Regular Inspections: Conduct visual inspections to identify signs of wear, corrosion, or damage. Regular checks help detect issues early.
  2. Lubrication: Follow manufacturer recommendations for lubrication intervals and use the appropriate lubricants. Proper lubrication reduces friction and wear between disc elements.
  3. Alignment: Ensure proper alignment of the coupling and connected shafts. Misalignment can lead to premature wear and decreased coupling efficiency.
  4. Torque Monitoring: Monitor torque levels and load variations to identify abnormal fluctuations. Address sudden changes promptly to prevent further damage.
  5. Vibration Analysis: Use vibration analysis tools to detect and mitigate excessive vibration. Vibration can accelerate wear and affect machinery performance.
  6. Temperature Management: Monitor operating temperatures to avoid overheating. Excessive heat can lead to premature wear and material degradation.
  7. Load Consideration: Ensure the coupling is not subjected to loads beyond its capacity. Overloading can lead to accelerated wear and potential failure.
  8. Environmental Factors: Protect the coupling from contaminants, moisture, and corrosive substances that can accelerate deterioration.
  9. Timely Repairs: Address any identified issues promptly. Replace worn or damaged components to prevent further degradation.
  10. Professional Assistance: If you encounter complex issues, consider involving experienced technicians or engineers for diagnosis and repair.

Following these practices helps maintain optimal performance, extend the lifespan of disc couplings, and contribute to the overall efficiency and reliability of machinery systems.

disc coupling

Disc Couplings: Function and Application in Mechanical Systems

A disc coupling is a type of flexible coupling used in mechanical systems to connect two shafts while allowing for angular misalignment, axial movement, and some degree of torsional flexibility. It consists of two hubs with flexible metallic discs, known as diaphragms, positioned between them.

Disc couplings are commonly utilized in various industrial applications where precise power transmission, reliability, and flexibility are essential. Some key features and applications of disc couplings include:

  • High Torque Transmission: Disc couplings are designed to transmit high torque loads between shafts while maintaining shaft alignment. The flexible diaphragms can accommodate misalignments and prevent torque overloads on connected equipment.
  • Angular Misalignment Compensation: The design of disc couplings allows them to handle angular misalignment between shafts, which can occur due to manufacturing tolerances or dynamic conditions.
  • Axial Movement Absorption: Disc couplings can absorb limited axial movement along the shaft axis without transferring excessive forces to the connected components.
  • Torsional Flexibility: The metallic diaphragms of disc couplings offer torsional flexibility, enabling them to dampen vibrations and shock loads. This helps protect connected equipment from damage and increases overall system reliability.
  • Precision Machinery: Disc couplings are often employed in precision machinery and equipment, such as CNC machines, robotics, pumps, compressors, and servo systems. These applications require accurate motion control and reliable power transmission.
  • High-Speed Applications: Due to their balanced design and ability to maintain precise alignment, disc couplings are suitable for high-speed applications where even a small misalignment can lead to vibration and wear.

The ability of disc couplings to provide both flexibility and precise torque transmission makes them a preferred choice in various industries, including manufacturing, aerospace, automotive, and more. Proper selection, installation, and maintenance of disc couplings contribute to improved machinery performance, reduced downtime, and extended component life.

China best Ambient Temperature Less Than 40 Degree with High-Intensity Coupling Discs for Alternator  China best Ambient Temperature Less Than 40 Degree with High-Intensity Coupling Discs for Alternator
editor by CX 2024-02-20

flexible disc coupling

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