China Good quality Aluminum Machining Flexible Clamping Type Double Disc Coupling for Stepper Motor

Product Description

China Factory Aluminum Machining Flexible Clamping Type Double Disc Coupling for Stepper Motor
 

Product Description

Coupling refers to a device that connects 2 shafts or shafts and rotating parts, rotates together during the transmission of motion and power, and does not disengage under normal conditions. Sometimes it is also used

as a safety device to prevent the connected parts from bearing excessive load, which plays the role of overload protection.

Couplings can be divided into rigid couplings and flexible couplings. Rigid couplings do not have buffering property and the ability to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. However, such couplings are simple in structure, low in manufacturing cost, convenient in assembly and disassembly, and maintenance, which can ensure that the 2 axes are relatively neutral, have large transmission torque, and are widely used. Commonly used are flange coupling, sleeve coupling and jacket coupling.

Materials Aluminum, copper, brass, stainless steel, steel, iron, alloy, zinc etc.
Other Special Materials:Lucite/Nylon/wood/titanium/etc
Surface Treatment Anodizing,Brushing,Galvanized,laser engraving, Silk printing,polishing,Powder coating,etc
Tolerance +/-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form
Testing equipment CMM;Tool microscope;multi-joint arm;Automatic height gauge;Manual height gauge;Dial gauge;Marble platform;Roughness measurement
Processing Broaching, DRILLING, Etching / Chemical Machining, Laser Machining, Milling, Other Machining Services, Turning, Wire EDM, Rapid
Prototyping
File Formats Solid Works,Pro/Engineer, AutoCAD(DXF,DWG), PDF,TIF etc.
Service Project To provide production design, production and technical service, mould development and processing, etc

Flexible coupling can also be divided into flexible coupling without elastic element and flexible coupling with elastic element. The former type only has the ability to compensate the relative displacement of 2 axes, but cannot cushion and reduce vibration. Common types include slider coupling, gear coupling, universal coupling and chain coupling; The latter type contains elastic elements. In addition to the ability to compensate the relative displacement
of 2 axes, it also has the functions of buffering and vibration reduction. 

Our leading mainly including universal couplings, drum gear couplings, elastic couplings etc.
Main production equipments:
Large lathe, surface grinder, milling machine, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, etc.

Coupling performance
1) Mobility. The movability of the coupling refers to the ability to compensate the relative displacement of 2 rotating components. Factors such as manufacturing and installation errors between connected components, temperature changes during operation and deformation under load all put CHINAMFG requirements for mobility. The movable performance compensates or alleviates the additional load between shafts, bearings, couplings and other components caused by the relative displacement between rotating components.
(2) Buffering. For the occasions where the load is often started or the working load changes, the coupling shall be equipped with elastic elements that play the role of cushioning and vibration reduction to protect the prime mover and the working machine from little or no damage.
(3) Safe, reliable, with sufficient strength and service life.
(4) Simple structure, easy to assemble, disassemble and maintain.

Inspection equipment:
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector etc.
  
It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.

How to select the appropriate coupling type
The following items should be considered when selecting the coupling type.
1. The size and nature of the required transmission torque, the requirements for buffering and damping functions, and whether resonance may occur.
2. The relative displacement of the axes of the 2 shafts is caused by manufacturing and assembly errors, shaft load and thermal expansion deformation, and relative movement between components.
3. Permissible overall dimensions and installation methods, and necessary operating space for assembly, adjustment and maintenance. For large couplings, they should be able to be disassembled without axial movement of the shaft.
In addition, the working environment, service life, lubrication, sealing, economy and other conditions should also be considered, and a suitable coupling type should be selected by referring to the characteristics of various couplings.
If you cannot determine the type, you can contact our professional engineer.
             

FAQ

Q: What is the payment method?
A: We accept TT (Bank Transfer), Western Union, L/C.
 1. For total amount under US$500, 100% in advance.
 2. For total amount above US$500, 30% in advance, the rest before shipment.
Q: What is your MOQ?
A: MOQ depends on our client’s needs, besides,we welcome trial order before mass-production.
Q: What is the production cycle?
A: It varies a lot depending on product dimension,technical requirements and quantity. We always 
try to meet customers’ requirement by adjusting our workshop schedule.
Q: What kind of payment terms do you accept?
A: T/T, western union,  etc.
 
Q: Is it possible to know how is my product going on without visiting your company?
 A: We will offer a detailed products schedule and send weekly reports with digital pictures and 
videos which show the machining progress.
Q: If you make poor quality goods,will you refund our fund?
 A: We make products according to drawings or samples strictly until them reach your 100% satisfaction.
And actually we wont take a chance to do poor quality products.We are proud of keeping the spirit of good quality.

 

               If there’s anything we can help, please feel free to contact with us.

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disc coupling

Comparison of Disc Couplings with Other Coupling Types

When comparing disc couplings with other coupling types like jaw couplings and elastomeric couplings, several factors come into play:

  • Flexibility: Disc couplings offer high flexibility and misalignment compensation, similar to elastomeric couplings, making them suitable for applications with angular, axial, and parallel misalignment.
  • Torsional Stiffness: Jaw couplings are known for their high torsional stiffness, which is suitable for precision applications. Disc couplings offer a balance between flexibility and stiffness.
  • Misalignment Compensation: Disc couplings excel in accommodating misalignment, whereas elastomeric couplings and jaw couplings are better suited for lower degrees of misalignment.
  • Vibration Damping: Elastomeric couplings provide excellent vibration damping due to their rubber elements. Disc couplings can also dampen vibrations to some extent.
  • Compactness: Jaw couplings and elastomeric couplings are relatively compact, making them suitable for space-constrained applications. Disc couplings are larger in size but offer higher torque capacity.
  • Torque Capacity: Disc couplings generally have higher torque capacity compared to elastomeric couplings and jaw couplings.
  • Installation and Maintenance: Disc couplings and elastomeric couplings are typically easier to install and require less maintenance compared to jaw couplings.
  • Material Options: All three coupling types are available in various materials, allowing for compatibility with different environments.

The choice between disc couplings, jaw couplings, and elastomeric couplings depends on the specific requirements of the application, including torque, misalignment, vibration, and stiffness considerations. Each coupling type has its strengths, and selecting the right one involves evaluating these factors to achieve optimal performance and reliability.

disc coupling

Suitability of Disc Couplings for High-Speed Rotation and Critical Alignment

Disc couplings are well-suited for applications involving high-speed rotation and critical alignment due to their unique design and performance characteristics:

  • High-Speed Rotation: Disc couplings can handle high rotational speeds while maintaining their balance and integrity. Their lightweight and compact design minimize the effects of centrifugal forces, making them suitable for high-speed applications.
  • Critical Alignment: Disc couplings offer excellent flexibility and angular misalignment compensation. They can accommodate axial, radial, and angular misalignments, making them suitable for applications where maintaining precise alignment is crucial.
  • Torsional Stiffness: Disc couplings can provide a balance between flexibility and torsional stiffness, allowing them to transmit torque accurately even in critical alignment scenarios.
  • High Torque Capacity: Many disc couplings are designed to handle high torque loads, making them suitable for applications with demanding torque requirements.
  • Resonance Damping: The flexible nature of disc couplings can help dampen vibrations and reduce the risk of resonance, which is important in high-speed applications.

When selecting a disc coupling for high-speed rotation and critical alignment, it’s essential to consider factors such as torque requirements, speed range, misalignment compensation, space limitations, and dynamic behavior to ensure optimal performance and reliability in the specific application.

disc coupling

Key Benefits and Applications of Disc Couplings

Disc couplings offer several key benefits that make them suitable for a wide range of applications in mechanical systems. These benefits, along with their diverse applications, are highlighted below:

  • High Torque Transmission: Disc couplings are capable of transmitting high levels of torque between shafts, making them suitable for heavy-duty machinery and equipment.
  • Angular Misalignment Compensation: They can accommodate angular misalignment between shafts, ensuring smooth operation even when there are slight deviations in alignment.
  • Axial Movement Absorption: Disc couplings can absorb limited axial movement along the shaft axis, preventing excessive forces from affecting connected components.
  • Torsional Flexibility: The torsional flexibility of disc couplings allows them to dampen vibrations, shock loads, and torsional disturbances, enhancing the reliability and longevity of machinery.
  • Reduced Maintenance: By reducing the transmission of vibration and shock, disc couplings can minimize wear and tear on connected equipment, resulting in lower maintenance requirements.
  • High-Speed Applications: Their balanced design and ability to maintain alignment make disc couplings suitable for high-speed applications where precision and reliability are crucial.
  • Precision Machinery: Disc couplings find applications in precision machinery such as CNC machines, robotics, and servo systems, where accurate motion control is essential.
  • Industrial Machinery: They are commonly used in industrial machinery like pumps, compressors, conveyors, and generators to ensure efficient power transmission and reliable operation.
  • Aerospace and Automotive: Disc couplings are utilized in aerospace and automotive applications where lightweight and reliable couplings are required for critical functions.

The versatility of disc couplings, along with their ability to provide torque transmission, misalignment compensation, and vibration dampening, makes them a preferred choice in various industries. Properly selecting and maintaining disc couplings can enhance machinery performance, reduce downtime, and contribute to overall operational efficiency.

China Good quality Aluminum Machining Flexible Clamping Type Double Disc Coupling for Stepper Motor  China Good quality Aluminum Machining Flexible Clamping Type Double Disc Coupling for Stepper Motor
editor by CX 2024-02-27

flexible disc coupling

As one of leading flexible disc coupling manufacturers, suppliers and exporters of products, We offer flexible disc coupling and many other products.

Please contact us for details.

Mail:[email protected]

Manufacturer supplier exporter of flexible disc coupling

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