China OEM Industrial Flexible High-Performance Roller Chain Couplings for Transmission Equipment

Product Description

Transmission Asserories Coupings Roller Chain Couplings

 

FEATURES
Manufactured according to relevant industrial standards 
Available in many sizes, ratings, and product types, including flexible shaft couplings and OK couplings 
Fabricated from a variety of high-grade steel 

BENEFITS
Several surface treatment processes protect against corrosion  
Customized products are available 
Large couplings withstand very high torque 
Flexible shaft couplings compensate for shaft misalignment

With more than 10 years in the power transmission industry, we are committed to the ongoing development and advancement of our products and services. Our focus on innovation is reflected in our continuously upgraded and modernized facilities, which allow us to meet the evolving needs of the market. Our state-of-the-art power transmission technology includes a selection of roller chain couplings that are ideal for a broad range of coupling applications. Our chain couplings are engineered to excel in any application you need, with exceptional flexibility, strength, and a surprisingly simple assembly.

ABOUT ROLLER CHAIN COUPLINGS
A roller chain coupling is a mechanical device composed of a double-strand roller chain and 2 modified sprockets. The design is simple and highly effective, despite its small size, and is composed of a robust chain and specially cut, hardened-tooth sprockets that allow a high amount of torque to be transmitted.

BENEFITS OF GIL’S ROLLER CHAIN COUPLINGS
COMPACT AND POWERFUL

In a roller chain coupling, torque is distributed across the combined mating surfaces of each of the chain and sprocket pitches, which allows the coupling to handle a high amount of torque for its size. The chain connects closely with the sprockets, for a highly compact and lightweight coupling that transmits torque with the utmost efficiency.

SAFE AND SMART
Our compact roller chain couplings are housed in an aluminum casing that clamps to the sprocket hubs and rotates with the body of the coupling without the need for bolts or other projections. The coupling chain itself is easy to install and remove using a single connecting pin, so you save on installation labor and downtime.

EASY ALIGNMENT
When working with shafts in a drive, traditional rigid couplings require extremely precise alignment between the coupled shafts. Roller chain couplings introduce much-needed flexibility with clearances both in the chain and between the chain and sprocket teeth. With this added mobility, even with minor misalignment, chain couplings can operate in a smooth and responsive manner, reducing the potential for overheating and wear common in more rigid coupling designs. The operation of roller chain couplings is less affected by unavoidable shaft expansion and contraction. The flexibility and easy alignment of the drive shafts, when using chain couplings, will save time and money on equipment repairs and replacements.

HOW TO INSTALL A ROLLER CHAIN COUPLING
Install oil seal to each hub
Adjust the alignment of the shafts and coupling components
Adjust the distance between the sprocket faces
Thoroughly lubricate the coupling chain
Install chain to couplings using a single-pin connecting link
Firmly close and fasten the cover of the coupling (optional, depending on operating conditions)

CHOOSE GIL FOR YOUR POWER TRANSMISSION NEEDS
To ensure optimal operation of low- or medium-speed, high-torque transmission applications, install GIL’s roller chain couplings. At GIL, we pride ourselves on providing the latest in power transmission technology. Our broad global presence allows us to serve customers almost anywhere in the world quickly and effectively.
 

Granville

Granville bearing manufacturer in the production of electric motor grade deep groove ball bearings, the company is committed to developing all kinds of precision radial ball bearings with an inner diameter of 2mm-100mm.

The factory covers an area of 58000 square meters, the company has advanced assembly lines and a perfect quality testing center. After more than 10 years of management and innovation, with more than 120 automatic production lines, various kinds of testing, and inspection instruments, with the annual production capacity of 160 million sets of reliable high precision quality bearings.
The comprehensive application of automation production lines is a premise to ensure product’s stable quality, what’s more, it is a mark that the enterprises improve to digital management modern high-tech manufacturer.

Seiko quality, the pursuit of excellence: the control and improvement of quality is the constant pursuit of Granville, in strict accordance with the system of the provisions of the quality of each process.
 

We strictly follow the core of quality management process control:

APQP: product quality advance plHangZhou
SPC: Statistical process control
MSA: Measurement system analysis
FMEA: Analysis of potential failure modes and consequences
PPAP: Production part approval procedure

In the factory testing laboratories, various bearing parts are examined in detail. The factory has its own professional bearing life tester, after bearing life and durability test, our bearings have the advantages of long service life, and high durability. We are keeping an introduction of the latest measurement and testing equipment. Quality procedures are based on extensive, repeatedly carried out product tests – both before inclusion in the range and after.

We manufacturing:

The Granville manufacturer takes her every effort in purchasing the most advanced bearing process equipment, automatic facilities are widely used in the factory and we keep investing to improve more.

Levels Applications Materials

We manufacture CHINAMFG bearings, the advantage in manufacturing electric motor quality deep groove ball bearings up to ABEC-3, Z3-V3, ABEC-5 Z4-V4 level; A reliable production resource of high-quality repair parts for the CHINAMFG operations of automotive and light truck manufacturers worldwide, over 1000 kits includes hub assemblies and 3 generations of wheel bearing designs; Granville foundry makes an extensive and full line of mounted bearing units and housings in industry-standard and custom configurations. Casting iron, ductile iron, stainless steel, and plastic materials are available.

Partnerships Reliable Supply-Chain:

Based on our experienced team and strict, effective supply chain management, Granville products deliver premium quality, and performance our customers have relied on for years. From a full range of bearings, mounted bearing units, power transmission products, and related markets around the world, we provide the industry’s most comprehensive range of qualified products available today.

Advantage Manufacturing Processesand Quality Control:

01 Heat Treatment

02 Centerless Grinding Machine 11200 (most advanced)

03 Automatic Production Lines for Raceway

04 Automatic Production Lines for Raceway

05 Ultrasonic Cleaning of Rings

06 Automatic Assembly

07 Ultrasonic Cleaning of Bearings

08 Automatic Greasing, Seals Pressing

09 Measurement of Bearing Vibration (Acceleration)

10 Measurement of Bearing Vibration (Speed)

11 Laser Marking

12 Automatic Packing

 

Q&A

*Could you make a brief introduction to your all series of products?
Yes, we stock and sell factory-warrantied mechanical, electrical, and fluid-driven equipment such as bearings, belts, drives, motors, gears, couplings, clutches and brakes, linear motion, and hydraulics and pneumatics.

*How about your sales group?
At Granville, we understand a competent team makes your job easier, so we have established a group of employees who represent our resourcefulness and commitment to working hard to make sure your unique challenges are handled right the first time.

*What’s your solutions for maximizing customers’ benefits?
Our goal is to have your stock requirements on-hand when you need them. Through our storeroom surveys, in-depth communication, and usage analysis, we can reduce your organization’s inventory cost, supply room costs, and turn-around time.

*What’s your shipping document and documents of payment?
Our usual practice is FOB ZheJiang & T/T, and we could adjust them for your requirements.

*What’s the most convenient way to get your free quotation?
Please contact Stacy with your requirements (or Copy the contents of the table and fill in it with your information)

RFQ for Free
Company Name:
Name: Mr./Mrs./Miss
Email:
Bearing No. :
Quantity:
More Details:

{Hi, this is Stacy, tailored solutions will be sent to you with your message 🙂

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

flexible coupling

What are the temperature and environmental limitations of flexible couplings?

Flexible couplings are designed to operate within certain temperature and environmental limitations to ensure optimal performance and longevity. The specific limitations may vary depending on the type and material of the coupling. Here are the general considerations:

  • Temperature Range: The temperature range in which a flexible coupling can operate is crucial. High temperatures can affect the material properties, leading to reduced flexibility and potential failure. Low temperatures can cause the material to become brittle and lose its ability to accommodate misalignment. It’s essential to choose a coupling suitable for the intended temperature range of the application.
  • Corrosive Environments: In environments with corrosive substances, such as acids, chemicals, or saltwater, it is essential to select a flexible coupling made of materials that are resistant to corrosion. Stainless steel and certain polymers are commonly used in such environments to prevent degradation and maintain the coupling’s integrity.
  • Hygienic Environments: For applications in food processing, pharmaceuticals, or cleanrooms, hygienic design is critical. Flexible couplings used in these environments should be easy to clean, made of materials that are non-toxic and resistant to contamination, and free from crevices or pockets where debris can accumulate.
  • Explosive or Hazardous Atmospheres: In environments where explosive or hazardous gases, vapors, or dust are present, flexible couplings with anti-static properties or explosion-proof certifications may be necessary to prevent the risk of ignition and ensure safety.
  • Outdoor Applications: For outdoor installations, flexible couplings should be able to withstand exposure to weather conditions, UV radiation, and temperature fluctuations. Couplings with weather-resistant properties are suitable for such applications.
  • High-Speed Applications: In high-speed applications, the centrifugal forces on the flexible coupling increase with rotational speed. Couplings designed for high-speed applications should be balanced to minimize vibrations and ensure smooth operation.
  • Shock and Impact Loads: Flexible couplings used in applications with significant shock or impact loads should have the ability to dampen and absorb these forces to protect connected equipment from damage.
  • Continuous vs. Intermittent Duty: Some flexible couplings are designed for continuous-duty applications, while others are suitable for intermittent duty or start-stop operations. The coupling’s design and material should match the specific duty cycle requirements.

It is essential to consult with the coupling manufacturer or supplier to understand the temperature and environmental limitations of a specific coupling model. Proper selection and application of flexible couplings within their defined limitations contribute to reliable and efficient performance in various industrial and mechanical systems.

flexible coupling

What are the differences between flexible couplings and rigid couplings in terms of performance?

Flexible couplings and rigid couplings are two distinct types of couplings used in mechanical systems, and they differ significantly in terms of performance and applications.

  • Torsional Flexibility: The primary difference between flexible and rigid couplings lies in their ability to handle misalignments and torsional flexibility. Flexible couplings are designed with elements, such as elastomeric inserts or metal bellows, that can deform or twist to accommodate shaft misalignments, angular offsets, and axial movements. On the other hand, rigid couplings do not have any flexibility and maintain a fixed connection between the shafts, which means they cannot compensate for misalignment.
  • Misalignment Compensation: Flexible couplings can absorb and mitigate misalignment between shafts, reducing stress and wear on connected components. In contrast, rigid couplings require precise alignment during installation, and any misalignment can lead to increased loads on the shafts and bearings, potentially leading to premature failure.
  • Vibration Damping: Flexible couplings, especially those with elastomeric elements, offer damping properties that can absorb and dissipate vibrations. This damping capability reduces the transmission of vibrations and shocks through the drivetrain, improving the overall system performance and protecting connected equipment. Rigid couplings, being solid and without damping elements, do not provide this vibration damping effect.
  • Backlash: Flexible couplings can have some degree of backlash due to their flexibility, particularly in certain designs. Backlash is the play or free movement between connected shafts. In contrast, rigid couplings have minimal or no backlash, providing a more precise and immediate response to changes in rotational direction.
  • Torque Transmission: Rigid couplings are more efficient in transmitting torque since they do not have any flexible elements that can absorb some torque. Flexible couplings, while capable of transmitting substantial torque, may experience some power loss due to the deformation of their flexible components.
  • Applications: Flexible couplings are widely used in applications that require misalignment compensation, damping, and shock absorption, such as pumps, motors, and industrial machinery. On the other hand, rigid couplings are used in situations where precise alignment is critical, such as connecting shafts of well-aligned components or shafts that require synchronous operation, like in some encoder applications.

In summary, flexible couplings excel in applications where misalignment compensation, vibration damping, and shock absorption are required. They are more forgiving in terms of alignment errors and can accommodate dynamic loads. Rigid couplings, on the other hand, are used in situations where precise alignment and zero backlash are essential, ensuring direct and immediate power transmission between shafts.

flexible coupling

How do flexible couplings compare to other types of couplings in terms of performance?

Flexible couplings offer distinct advantages and disadvantages compared to other types of couplings, making them suitable for specific applications. Here is a comparison of flexible couplings with other commonly used coupling types in terms of performance:

  • Rigid Couplings:

Rigid couplings are simple in design and provide a solid connection between two shafts, allowing for precise torque transmission. They do not offer any flexibility and are unable to compensate for misalignment. As a result, rigid couplings require accurate shaft alignment during installation, and any misalignment can lead to premature wear and increased stress on connected equipment. Rigid couplings are best suited for applications where shaft alignment is precise, and misalignment is minimal, such as in well-aligned systems with short shaft spans.

  • Flexible Couplings:

Flexible couplings, as discussed previously, excel at compensating for misalignment between shafts. They offer angular, parallel, and axial misalignment compensation, reducing stress on connected components and ensuring smooth power transmission. Flexible couplings are versatile and can handle various applications, from light-duty to heavy-duty, where misalignment, vibration damping, or shock absorption is a concern. They provide a cost-effective solution for many industrial, automotive, and machinery applications.

  • Oldham Couplings:

Oldham couplings are effective at compensating for angular misalignment while maintaining constant velocity transmission. They offer low backlash and electrical isolation between shafts, making them suitable for precision motion control and applications where electrical interference must be minimized. However, Oldham couplings have limited capacity to handle parallel or axial misalignment, and they may not be suitable for applications with high torque requirements.

  • Gear Couplings:

Gear couplings are robust and can handle high torque levels, making them suitable for heavy-duty applications such as mining and steel mills. They offer good misalignment compensation and have a compact design. However, gear couplings are relatively more expensive and complex than some other coupling types, and they may generate more noise during operation.

  • Disc Couplings:

Disc couplings provide excellent misalignment compensation, including angular, parallel, and axial misalignment. They have high torsional stiffness, making them ideal for applications where accurate torque transmission is critical. Disc couplings offer low inertia and are suitable for high-speed applications. However, they may be more sensitive to shaft misalignment during installation, requiring precise alignment for optimal performance.

  • Conclusion:

The choice of coupling type depends on the specific requirements of the application. Flexible couplings excel in compensating for misalignment and vibration damping, making them versatile and cost-effective solutions for many applications. However, in situations where high torque, precision, or specific electrical isolation is necessary, other coupling types such as gear couplings, disc couplings, or Oldham couplings may be more suitable. Proper selection, installation, and maintenance of the coupling are essential to ensure optimal performance and reliability in any mechanical system.

China OEM Industrial Flexible High-Performance Roller Chain Couplings for Transmission Equipment  China OEM Industrial Flexible High-Performance Roller Chain Couplings for Transmission Equipment
editor by CX 2024-03-05

flexible disc coupling

As one of leading flexible disc coupling manufacturers, suppliers and exporters of products, We offer flexible disc coupling and many other products.

Please contact us for details.

Mail:[email protected]

Manufacturer supplier exporter of flexible disc coupling

Recent Posts