Product Description
WGP Drum Gear Flexible Coupling With Brake Disc For Heavy Industrial Equipment
Description:
WGP Drum Gear Coupling With Brake Disc has a brake disc, brake disc can rotate speed by controlling the speed to adjust the machine. As shown in figure WGP with brake drum set type gear coupling is divided into I type and II type 2 forms, the only difference is that the brake disc is different.
WGP Drum Gear Coupling With Brake Disc is an improved type of gear coupling, consisting of inner gear and the same number of teeth of the flange half band coupling parts etc..
WGP Drum Gear Coupling With Brake Disc at work, 2 have the relative angular displacement, relative axial sliding periodic internal and external gear tooth surface, will inevitably lead to tooth wear and power consumption, therefore, the gear coupling needs to work in good condition and seal. The toothed coupling has small radial size and large load capacity. It is usually used for shafting transmission under low speed and heavy load conditions. The high accuracy and dynamic balancing gear coupling can be used for high speed transmission.
Features:
1. Double drum-shaped tooth structure, can compensate for a larger axis offset,
2. The brake disc is arranged at the passive end of the coupling, the weight of the brake disc and the working brake load and vibration are completely supported by the half coupling, thereby improving the meshing performance of the drum teeth during braking,
3. The maximum braking torque is not restricted by the structural strength of the coupling, safe and reliable,
4. Compact structure, brake disc cooling conditions are good,
5. Plug-in brake disc can be quickly be replaced without removing the device.
Applications:
Metallurgy, mining, lifting and transportation industries, petroleum, chemical, general machinery and other heavy machinery shaft drive.
Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.
FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Common Applications of Disc Couplings
Disc couplings find extensive use across various industries and applications where reliable torque transmission, misalignment compensation, and torsional stiffness are essential. Some notable examples include:
- Industrial Machinery: Disc couplings are employed in industrial equipment such as pumps, compressors, generators, and conveyors. They ensure precise torque transfer and alignment in heavy-duty machinery.
- Power Generation: Gas turbines, steam turbines, and power generators often utilize disc couplings to transmit torque between components while withstanding high rotational speeds.
- Aerospace: In aircraft and spacecraft, disc couplings help connect critical systems like engines and auxiliary power units, ensuring dependable torque transmission in demanding environments.
- Marine: Ships and offshore platforms use disc couplings to connect propulsion systems, generators, and other machinery, even in conditions with variable loads and misalignments.
- Oil and Gas: Disc couplings play a crucial role in drilling rigs, pumps, and other equipment where reliable torque transmission and misalignment compensation are vital.
- Automotive: Some automotive applications use disc couplings to connect components within drivetrains and transmissions, especially in vehicles with high-performance requirements.
These examples highlight the versatility and importance of disc couplings in various industries where precise torque transmission, misalignment handling, and torsional stiffness are critical for optimal performance.
Recent Advancements in Disc Coupling Design
Disc coupling technology has seen continuous advancements to enhance performance, reliability, and adaptability to various applications. Some recent innovations in disc coupling design include:
- Material Enhancements: The development of new materials, such as advanced alloys and composite materials, has improved coupling durability, corrosion resistance, and overall lifespan.
- Flexible Disc Profiles: Innovative disc profiles are designed to optimize flexibility while maintaining torque transmission capabilities, allowing for better misalignment compensation and shock absorption.
- Modular Designs: Modular disc coupling systems offer flexibility in adapting to different torque and misalignment requirements, making them versatile for a wide range of applications.
- Enhanced Torsional Stiffness: Some designs focus on achieving higher torsional stiffness, ensuring accurate torque transmission and responsiveness even in demanding conditions.
- Smart Couplings: Integration of sensor technology enables real-time monitoring of coupling performance, allowing for predictive maintenance and reducing downtime.
These advancements are driven by the increasing demands of modern machinery and the need for higher efficiency, reduced maintenance, and improved overall system performance. Engineers and manufacturers are continually exploring new ways to optimize disc coupling design for a variety of industries and applications.
Design of Disc Couplings for Flexibility and Performance
The design of disc couplings plays a crucial role in providing flexibility and ensuring high-performance torque transmission. Key design elements include:
- Flexibility: Disc couplings consist of multiple thin metal discs arranged in a pack. These discs have slots or cuts that create segments, allowing them to flex and accommodate misalignment. The flexing action provides flexibility in multiple directions, allowing the coupling to handle angular, parallel, and axial misalignment.
- Torsional Stiffness: While providing flexibility, disc couplings also maintain a certain degree of torsional stiffness. This stiffness ensures efficient torque transmission between the shafts and helps maintain accurate positioning in precision applications.
- Material Selection: High-quality materials with appropriate mechanical properties are used to manufacture the discs. These materials must balance flexibility, torsional stiffness, and strength. Stainless steel and other alloys are commonly chosen for their durability and resilience.
- Geometry and Slot Patterns: The design of the slots or cuts in the discs influences the coupling’s flexibility and misalignment capabilities. Engineers optimize the geometry to provide the desired levels of flexibility and torsional stiffness.
- Spacer Elements: Some disc couplings include spacer elements between the discs. These spacers contribute to accurate alignment between the shafts and help prevent edge contact between the discs, reducing wear and enhancing durability.
- Balancing: Balancing the disc coupling reduces vibration and rotational imbalance. Precision machining and balancing techniques ensure that the coupling operates smoothly at various speeds, minimizing stress on the connected machinery.
- Anti-Flailing Designs: In the event of a disc failure, anti-flailing designs prevent the discs from dislodging and causing damage to surrounding equipment or posing a safety hazard.
The combination of these design aspects results in a disc coupling that can handle misalignment, transmit torque efficiently, dampen vibrations, and maintain its performance over a wide range of operating conditions. The flexible yet robust design makes disc couplings suitable for various industrial applications.
editor by CX 2024-04-24